Still not decided on a
driveway material: asphalt or concrete. Today, the concrete choice has expanded
to include a multitude of decorative concrete options.
However plain gray
concrete may look, it is still the most often installed in the Greater Chicago Area,
but the decorative idea is catching on.
The concrete industry
has rapidly developed many products that can be applied to existing plain gray
concrete and final product will have entirely new look.
NEW Concrete Slab Construction
Properly
Prepared Subgrade:
The
subgrade should be compacted and have an even thickness. A standard is 4"
thick – you want 4" thick continuously, not a 3½" to 4½" varying
thickness.
The Correct
Concrete Mix:
A 4000-psi, .50 water to cement
ratio is best for concrete slab construction. This provides better wearability
and a "denser" concrete than the typical 2500-psi mix.
In cold
weather conditions, air entrainment is added to the concrete at the batch
plant. This entrained air allows any moisture which does enter the concrete to
expand in the microscopic air pockets during a freeze/thaw cycle instead of
putting internal pressure on the concrete.
Correctly Placed
Joints
Joints should
be at least ¼ the concrete thickness – so a 1" deep joint should be used
in a 4" thick slab. Joints should also be spaced 2-3 times in feet the
thickness of the concrete: so a 4" thick slab should have joints no
farther than 8’ – 12’.
If joints are
spaced too far apart, cracks will often occur where the joints should have
been.
Proper Drainage
For best drainage, the concrete
should slope ¼" per running foot away from the home. If proper drainage is
prevented due to the area of concrete being locked between two structures, a
drain may need to be installed which will collect the water at a low point in
the concrete and feed it down the drain. It is very important you direct
water away from the slab. Many slabs have to be replaced due to
downspouts emptying directly onto or next to the drive or sidewalk.
Reinforcement
Reinforcement can be with either
wire mesh, or steel bars placed in a grid pattern. In either effort need to be
taken to keep the reinforcement in the center of the concrete.
Note that
reinforcement does not eliminate cracks – it simply holds them together.
Proper Finishing
After concrete is bull-floated, it
should be left alone until all the bleed water on top of the concrete has
evaporated. Starting the finishing operation too soon can trap surface water
and create a weak surface.